Top Five Belt Conveyor Maintenance Tips Explained

A belt conveyor system is essential for the transportation of material from one end to the other, in an industrial unit. These systems consist of a couple of pulleys, also referred to as drums, with an endless or rotational loop for creating a pulling effect to carry the medium on the belt. To move the belt and the material forward and backwards, one or more pulleys should be power-driven. Today, these systems find use across industries. Incorrect use of the system can cause belt slippage, motor burnout, broken component, and more such damages. Thus, for efficient usage and long service life, conveyor belts should be well maintained. This post explores the core care and required maintenance tips when working with an unused, surplus and used conveyor belt system

conveyor belt

5 Tips to Keep Conveyor Belt in Good Shape

Conveyor belt preventive maintenance is essential for its proper function and long operational life. Doing this will ensure lessening downtime and also save money. Here are top belt conveyor maintenance tips for keeping the belt conveyor system running at optimal efficiency for years. So, let’s have a look at it.

  1. Choose the Appropriate Conveyor: One of the important steps to start is to choose the right conveyor for your application. There are several factors to be considered when investing in a belt conveyor. Some of these factors include the type of product being conveyed, product weight, speed and direction required to keep the product moving, and temperature. Do try to get a conveyor that can handle more than what you need. This will enable you to increase production without wearing out the conveyor.
  2. Keep the Motor Clean: A motor can fail due to bearings and windings. Many times, bearings account for a majority of failures than any other reason. The major cause of non-functional bearings is friction due to lack of lubrication. Thus, it is important to lubricate bearings regularly. Additionally, a motor covered by grease, dust, and dirt often causes clogging, also causes the motor to overheat. An overheated motor needs to be replaced as it will eventually burn out. To avoid overheating and other issues, make you periodically clean the conveyor motor or get it done from a professional.
  3. Clean Belts Properly: Cleaning a conveyor belt is an utmost important step. A dirty belt will cause damage and will substantially reduce the conveyor’s weight-carrying capacity. Regular cleaning of the belt will ensure an extended life of the conveyor.
  4. Check the Bearings and Pulley Alignment: Regular inspection of bearings will help save your conveyor breakdown. Bearings should be lubricated during maintenance procedures. You can also opt for self-aligning sealed bearings, which require minimal lubrication. Similar to bearing inspection, pulley alignment plays a vital role in keeping your conveyor system up and efficient. Correctly aligned pulleys create equal belt tensioning on each side of the belt, which is required to extend the belt life. If pulleys are unevenly aligned, then the belt tensioning won’t be equal. This will cause premature stretching on one side.
  5. Implement Preventative Maintenance: Implementing preventative maintenance practices helps keep your conveyor efficient and spot any repair or fixes on time. This saves on cost as well as production downtime. Do follow all the OEM’s recommendations, inspect all components, replace weak components that show wear, and upgrade cables and wires to a higher quality if required. This will avoid costly breakdown and will extend the life of the conveyor.

All these conveyor belt maintenance tips will help in the efficient functioning of the conveyor and extend its life. If you plan to invest in a new conveyor, then make sure you source it from a reliable supplier in the industry like JM Industrial. The company provides used and surplus conveyor systems, conveyor drives, flexible screw conveyor from well-recognized brands such as Omni Conveyor, Rapistan, TWG Conveyor, and more.