The conveyors have been significant parts of industrial material handling systems for a long time by now. These conveyors are the material handling systems designed to convey goods between destinations. In industries like paper and pulp, automobile parts production, packaging, food and beverages, sand and cement, etc, the conveyors are of great significance. Since the industrial applications are of varying requirements, there are multiple types of conveyors available in the market. Belt conveyors, bucket conveyors, chain conveyors, auto-mechanical pick and place conveyors, vibrating conveyors are some of the preferred conveyor systems across industries. Of these, the vibrating conveyors are worth investing in. Why choose vibrating conveyors? Well, the advantages of vibrating conveyors make them worth choosing. This post discusses all the benefits of vibrating conveyors for which you might want to implement these in your material handling systems.
What Are Vibrating Conveyor Systems
The vibrating conveyors are belt or mesh conveyors that are integrated with mechanical shakers or vibrators from sideways. The vibratory conveyors are specifically designed for transporting small-sized components, powered materials, etc. These conveyors are appropriate for material handling with minimum product degradation.
In comparison to other types of conveyors, vibratory conveyors are found advantageous in many ways. Want to know how? Read the next section to know the answer.
Advantages of Vibrating Conveyors
The following are benefits of vibratory conveyors over other types of conveyor material handling systems.
- Efficient Material Transportation: The vibrating conveyors can be designed according to the required material handling capacity. Based on the type of goods to be transported, the capacity of the conveyor is decided. These conveyors are often enclosed to prevent leakage of material, therefore, the material transportation efficiency of these conveyors is higher compared to other conveyor types.
- Controlled Feed Rate: Material compaction is done based on compact feeding requirements. The operator can control the feed rate according to the specific material compacting capacity of the conveyor belt. The vibrators or mechanical shakers can be installed for compacting or spreading the material.
- Less Power Consumption: The vibrating conveyors consume comparatively lesser horsepower since most of the conveyor and material movement is triggered by the mechanical shakers.
- Material Separation: Grid or mesh type vibratory conveyors are available that can perform material separation based on material sizes. Multigrid designs of vibratory conveyors act as conveyor filtration systems that separate small and large powdered material during the transportation itself. This reduces the need for separate filters at the receiving end.
- Quite an Operation: Although the shakers are attached to the conveyors, still, the vibratory sound caused in these conveyors are about 60 to 70dB, which is too low.
- Acts as Vibratory Feeder: Due to material compacting capabilities, these conveyors are also used as feeders for powdered or crushed material.
Key Applications of Vibrating Conveyor Systems
Vibrating conveyor systems are extremely versatile and are used across a wide range of industries. These conveyors are especially suitable for processes that require gentle handling, precision transport, and material separation. Common applications include:
- Food Processing: Vibratory conveyors are extensively used for transporting grains, cereals, snacks, frozen food, and produce. Their sanitary design helps maintain hygiene standards in food handling.
- Mining and Aggregates: These conveyors efficiently handle bulk solids such as sand, gravel, and crushed stone, with reduced product degradation.
- Pharmaceuticals and Chemicals: In these sensitive industries, vibrating conveyor systems are used for precise movement and dosing of powders and granules.
- Recycling and Waste Management: They support sorting and conveying of recyclable materials including glass, plastics, and metals.
- Foundry Operations: Vibrating conveyors are employed in transferring hot casting sand, metal scraps, and similar heavy-duty materials due to their high-temperature resistance and durability.
Thanks to their modular design and ability to control feed rate, vibrating conveyors are highly adaptable to varying production needs.
Installation Guidelines for Vibrating Conveyors
Proper installation of vibrating conveyor systems is crucial for maximizing efficiency and ensuring long-term performance. Whether retrofitting an existing production line or designing a new system, here are key considerations during installation:
- Foundation and Mounting: Vibratory conveyors should be installed on a stable, level base to minimize vibration transfer to surrounding structures. Isolation pads and mounts are recommended.
- Alignment and Positioning: Accurate alignment ensures smooth material flow. Position the conveyor to optimize product flow and facilitate maintenance access.
- Power Supply and Controls: Ensure that the power supply meets the system requirements. Most modern vibrating conveyor systems come with integrated control panels for regulating amplitude and frequency.
- Integration with Other Equipment: Vibratory conveyors can be effectively integrated with feeders, screens, hoppers, and other processing machinery. This makes them an excellent addition to any automated or semi-automated production line.
Professional installation and consultation from trusted suppliers like JM Industrial help you get the most out of your investment.
Along with these benefits of vibrating conveyors, they are also useful in de-watering the washed components before industrial drying, reducing powder clots, etc. To realize such benefits, you must source these conveyors from trusted manufacturers or suppliers like JM Industrial. The company is a prominent supplier of industrial process equipment. They offer used and surplus conveyors including belt conveyors, screw conveyors, flexible screw conveyors and more.
Frequently Asked Questions (FAQ):
What are the advantages of a vibratory conveyor?
Vibratory conveyors offer numerous benefits, including efficient material transport, low energy consumption, controlled feed rates, minimal product degradation, and integrated material separation. They are also quiet, reliable, and capable of functioning as feeders for powdered or crushed materials.
What is the most common conveyor system?
Belt conveyors are the most commonly used type of conveyor system due to their simplicity, cost-effectiveness, and broad applicability across industries. However, vibrating conveyor systems are gaining popularity for applications requiring precision, hygiene, and controlled handling.
How does a vibrating mechanism work?
A vibrating mechanism typically involves the use of mechanical shakers or electromagnetic drives that cause the conveyor bed to vibrate. This vibration moves the material along the conveyor path through inertia, offering a controlled and uniform material flow.
What is the purpose of the vibrating machine?
The primary purpose of a vibrating machine in an industrial setting is to move, screen, compact, or separate materials. In the case of vibrating conveyors, it helps transport materials with reduced friction, minimal product damage, and improved flow efficiency.
